SUPPLY, INSTALLATION AND COMMISSIONING OF WASTE INCINERATOR – TECHNICAL SPECIFICATIONSThe Waste Incinerator is designed to burn Type IV of pathological waste and infectious, contaminated “red bag,” surgical dressings, plastic test devices and other wastes. General SpecificationsBurner: 2 burners (primary burner and second burner) Fuel: Oil Capacity (Cubic Mtr): 0.65 Ave Capacity: 60 kg per hour Fuel Consumption (ltrs / hr):13 External DimensionsLength (mm): 2300 Width (mm): 1220 Height Incl. Flue (mm) 7000 Door Opening (mm) 610 x 710 610 x 710OperationMin. Operating Temperature: 950 Max. Operating Temperature: 1320 Residency Time in Second Chamber: 5 sec Temperature Monitoring: YES Other clarificationEasy and safe operationLarge counter-balanced fill door with electrical lockout.Automatic control system provides preset burn times and shut off. Reload light indicates to operator when it is time to recharge. Be required for burnout of final charge. Low energy consumption levels Programmable digital temperature controls maintain temperature, assuring complete combustion while conserving fuel. Pressure blower with modulating air control creates turbulence and distributes combustion air to secondary chamber. Secondary burner with temperature activated modulating control provides fast preheat and sustains high temperature performance at low energy consumption levels. Charging rate Up to 600kgs per ten-hour day of Type IV pathological waste or red bag waste rated at 2200 BTU’s per kg, based on batch loading twice daily.Thermocouples (2 pcs/ each thermocouple assembled on the unit )Thermocouples with pocket (1 pcs/each burner )Nozzles (2 pcs/burner)Nozzle line (1 pc/burner)Glass fibre (2 roll/size)Ignition electrode ( 2 pcs/burner)High tension cable ( 2 pcs/burner)Flame photometer (1 pcs/burner)Burner primary chamber (1 set)Burner secondary chamber (1set)Control panel parts (1 set)Fuse (1 pk from each rating )Solenoid valve (1 pcs/assembled on the unit)Burner oil filter (10 pcs/burner)Fuel pump (1 pcs/burner)Shaft seal kit (1 set /shaft)Seal plate gasket ( 1 set / plate )Mechanical seal (1 set)Flue gas restricting ring bricks (1set)Refractory cement (1 pk ) Shaft bearing (1 set)V belts (1 set)
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A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof: a) Cyclone separator b) Electrostatic precipitators c) Fabric filters 2.6 Chimney/Stack l) The chimney should have a minimum height of 10 metres above ground level and clear the highest point of the building by not less than 3 metres for all roofs. The topography and height of adjacent buildings within 50 metres radius should be taken into account. m) The chimney should be visible to the operator from the feeding area. n) The minimum exit velocity should be 10 metres per second and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting gases. o) The point for measurement of emissions shall be provided. 2.7 Instrumentation a) Instrument for determining the inside wall temperature and not burner flame temperature must be provided for both primary and secondary chambers. b) An audible and visible alarm must be installed to warn the operator when the secondary chamber temperature drops to below the required temperature. c) A carbon monoxide and oxygen meter/recorder should be provided d) A smoke density meter/recorder should be provided. e) A solid particulate meter/recorder should be provided. f) Any other instrument that may be considered necessary. 2.9 Emission Limits a) Combustion efficiency (C.E) shall be at least 99.00% where C.E = %Carbon dioxide x 100 / [% Carbon dioxide + carbon monoxide] b) The temperature of the primary chamber shall be 800 +/- 50 degrees centigrade c) The secondary chamber gas residence time shall be at least 1 second at 1050 +/- 50 degrees centigrade with 3% oxygen in the stack gas. d) Opacity of the smoke must not exceed 20% viewed from 50 metres with naked eyes. e) All the emission to the air other than steam or water vapour must be odourless and free of mist, fume and droplets. f) A 99.99% destruction and removal efficiency (DRE) for each principal organic hazardous constituent (POHC) in the waste feed where DRE [ ( Win – Wout) /Win ] x 100 where Win = mass feed rate of the POHC in the waste stream fed to incinerator and Wout = mass emission rate of POHC in the stack prior to the release to the atmosphere. g) The average dioxin and furan concentration in the emission should not exceed 80mg/m3 total dioxins and furans if measured for a period of 6 to 16 hours.
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